The baddest of the bad, this is a nonelectronic 4l80e transmission. These things wear out and eventually even a well maintained automatic transmission will fail. When in cold mode operation, below 15c 5f, determined by the tft sensor, the overdrive clutch is engaged in 3rd gear to provide a ratio of 1. I tried to make this video shorter for you so i skipped the bushing installation and installing the bolts on. The 4l60e is a fully automatic rear wheel drive transmission. Not a manual for any one who has not already been though several 4l60e.
The atsg comprehensive obd2 diagnostic guide for the 4l60e. Atsg also has available an update handbook which includes the many changes and is required along with this manual. Tci automotive has heavy duty clutchpacks, servo bands and the sun gear. The shift pattern is controlled electronically with 2 shift solenoids that recieve a ground signal from the powertrain control module pcm. Mar 09, 2018 this is a very comprehensive 185 page pdf service guide covering the obd2 diagnostics for the gm 4l60e, 4l65e, 4l70e, 4l80e and 4l85e transmissions. The 46re, 47re and 48re family of transmissions by the chrysler group, are fitted behind a wide variety of engine sizes, including diesel, and across various vehicle lines. I drove it daily and it shifted fine and never slipped. No part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. This 4l60e transmission repair manual contains service and identification. Atsg chrysler 46re 47re 48re transmission technical manual is necessary to diagnose, overhaul andor repair these transmissions.
The ford 4r100 transmission is an updated version of the e4od and was first introduced in the 1999 model year, and is currently found in the f250, f350, f450 and f550 super duty trucks, e150, e250, e350, e450 vans and the expeditionnavigatorexcursion vehicles equipped with the 5. The related update manual is also recommended for further manufacturer upgrades and midyear modifications, especially for 1987 models as many changes were made this year. Atsg manuals atsg transmission manuals zf4hp22 atsg atsg 4r70w 6r80 atsg 6r80 atsg pdf atsg 4t60e pdf atsg 67955 atsg 6l45 atsg e40d atsg th200 awtf80 sc atsg atsg transmission 4l65e atsg pdf f5a51 atsg pdf atsg thm180c 0. Ford a4ld transmission rebuild manual on cd 19851995 atsg. Atsg also has available an update handbook which includes the many changes and is required along with this manual for a proper overhaul or repairhtml. We believe regardless of your level of experience, youre going to appreciate the information this repair manual has to offer. View and download volkswagen 01m user manual online.
Transmission exchange co is located at 1803 ne mlking blvd. Problems with this servo can cause no 2nd and no 4th gear. You will recognize the first half of the teardown, the rest i. The trans acts like it is in limp mode with only 1st and 3rd gear no 2nd and 4th shift. Description this atsg transmission repair manual shows all the changes to the 4l60e transmission. If you are interested in splitting a copy of this manual let me know. Ford 4r100 atsg automatic transmission service group. Workshop manual gm 4l60 4l60e transmission full workshop. Jul 23, 2006 tci automotive has heavy duty clutchpacks, servo bands and the sun gear. But, when it gets to about 45mph, it wont shift into 4th. Forums area download free automotive workshop manuals free download workshop manual gm 4l60 4l60e transmission full workshop manual discussion in automotive workshop manuals free download started by suzukihonda, apr 15, 2016. This unit is basically a thm 700r4 with electronic controls added to the valve body. This includes all text illustrations, tables and charts.
Atsg gm 4l60e 4l80e transmission diagnostic code book 1991. General motors 4l60e no 2nd gear, shifts 4 continued when commanded to 3rd gear, the 12 shift valve must be in the 2nd gear position in order for the transmission to achieve 2nd and 3rd gear. Clifford mccormick 4l60e4l60 rebuild procedures iii program introduction the general motors 4l60 also known as the thm700r4 has been with us now for over two decades and, along with the completely computer controlled 4l60e version, has quickly become one of the most widely used latemodel gm rear wheel drive transmissions found in cars. If i could have remembered what manual that was i would have bought that manual again. Posted in atsg news atsg tech tips atsg product spotlight by jon glatstein. Atsg manual this 4l60e transmission repair manual contains service and identification. Atsg manuals are suggested as a reference material for a proper rebuild.
If it cant shift into fourth anymore, that means that there is a mechanical issue at hand. This is a very well illustrated manual with valuable information on the many engineering design changes that occurred beginning in 1993 these changes have affected nearly every part used in the 4l60e 4l65e. Technical service information typical solenoid firing order sl1 s4 1st 2nd 3rd 4th on on off off off off on of off dsl has 3 functions in manual low controls b2 brake to provide engine braking in manual 1, in 3rd, 4th and 5th gear it controls tcc, and if turned on in reverse will inhibit reverse application dsltcc slt off on on onm1. I tried to make this video shorter for you so i skipped the bushing installation and installing the bolts on the valve body. This is a very well illustrated manual with valuable information on the many engineering design changes that occurred beginning in 1993 these changes have affected nearly every part used in the 4l60e. Fords dps6 transmission, also called the ford powershift transmission, is a sixspeed, dualclutch automatic transmission.
Shift solenoid resistance should measure 2040 ohms minumum when measured at 20 deg c 69 deg f. Free download books atsg tech manual 4t40e printable 2019 everybody knows that reading atsg tech manual 4t40e printable 2019 is helpful, because we could get enough detailed information online through the reading materials technology has developed, and reading atsg tech manual 4t40e printable 2019 books could be easier and simpler. In cold mode the transmission shifts 1st gear, 2nd gear, 3rd gear, 4th gear, 6th gear. It contains a great many contributions from the members of the gm automatic transmission service group atsg imparting arcane knowledge, tips and. Automatic transmissions for cabrio, golf, golf iii, gti jetta, jetta iii, passat. Full manual shifts the transmission will be in the gear you select and changes to any gear you choose when you move the selector, no computer or wiring needed, red eagle clutches, carbon fiber ba nd, redeagle powerpacks for the forward. The atsg 4l60 700r4 technical manual covers assembly, disassembly, diagnosis, and troubleshooting. There is fluid that goes through the 4l60e that has three jobs. The free kindle books here can be borrowed for 14 days and then will be automatically returned to the owner at that time. Transmission parts id 4l60e forward sprag differences interchange episode 002 no 3rd or 4th gear.
Introduction automatic transmission service group 18639 sw 107th avenue miami, florida 33157 305 6704161 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or. High performance 4th apply piston and cover servo kit see more info 4l60e atsg technical manual. Does that atsg blue 4l60e tech manual included in the ebay rebuild kit have enough detail for a lay. Atsg transmission repair manuals atsg repair manual. This transmission manual contains service and identification. On this video we go through the re assembly of a 4l60e transmission. Gm chevrolet 4l60e 4l65e 1993on rebuild atsg tech manual 120 pages standard paperback book design not pocket guide start your rebuild here. D 3rd d 4th d range same components as overdrive range except no 4th gear. The gm 4l60e 65e70e4l80e85e diagnostic code book is designed to provide the. Transmission not shifting into 2nd or 4th gmtnation.
This manual has been developed by the automatic transmission rebuilders association atra technical department to be used by qualified transmission technicians in conjunction with atras technical seminars. It is important to understand a few things about how an automatic transmission works. We offer a technical hotline, books, software, bulletins, wiring diagrams, seminars, and technical courses to the automatic transmission professional. Atsg automatic transmission service group and powertrain pro presents general transmission troubleshooting tips by. Atsg gm 4l60e 4l80e transmission diagnostic code book 19912007 techtran manual automatic transmission service group on.
The free kindle books here can be borrowed for 14 days and then will be automatically. Since the circumstances of its use are beyond atras control, atra assumes no liability for the use of such information or any. You will recognize the first half of the teardown, the rest i had misplaced it but found it, so i put it all together as. Technical service information typical solenoid firing order sl1 s4 1st 2nd 3rd 4th on on off off off off on of off dsl has 3 functions in manual low controls b2 brake to provide engine braking in manual 1, in 3rd, 4th and 5th gear it controls tcc, and if turned on in reverse will inhibit reverse application. Ford mercury cd4e transaxle rebuild manual 19942008 atsg. Atsg chevy 4l60e 4l65e update transmission rebuild. Gm thm 4l60e 4l65e transmission update handbook covers engineering changes that have occurred from 1993 on, parts affected by the change, interchangeability, and part numbers. The shifting 12 is fine, but the 3rd 4th no shifting is still there. The 34 clutch pack is a common failure item in this transmission, due mostly to the design of the input drum where the 34 clutch resides. Thm 4l60e 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. Thm 4l60e electronic automatic overdrive transmission. So, now knowing it needed more work, i took it to a transmission shop nearby. There have been many engineering changes in this transmission since its introduction.
The clutch pack installs at the rvery rear of the drum and is held in place by a snap ring. Jun 02, 20 on this video we go through the re assembly of a 4l60e transmission. The cd4e manual is yet another gem from the minds at atsg, a technical service team that produces outstanding transmission care manuals for the professional who might find themselves working on this ford transaxle. With a click, youll know how to navigate procedures involving the a4lds multiple disc clutch packs, planetary gear sets, single disc clutch plate and more.
Pdf online ford 4r100 update handbook atsg automatic. This is a very well illustrated manual with valuable information on the many engineering design changes that occurred beginning in 1993 these changes have affected. Jul 19, 2015 this is a video of a 4l60e transmission complete disassemble and rebuild. This is a video of a 4l60e transmission complete disassemble and rebuild. No pictures just drawings and not real good ones at that. The thin backing plate of the clutch holds back the apply pressure with only the snap ring to keep it in place. Gm thm 4l60 700r4 transmission 1987 to 1993 found in many domestic vehicles. If the 12 shift valve is held in the 1st gear position which inhibits 2nd gear. Covers transmission assembly disassembly diagnosis and troubleshooting. Atsg transmission repair manuals automatic transmission service group sort by. Jan 04, 2017 atsg 4t65e this is the download link for 4t65e dl this is the download link for gm thm 4t65 e transaxle found in many. It also was able to shift into 3rd with no problems. He called back earlier today and said that it would need to be rebuilt in order to fix the problem.
This is the download link for 200c this is the download link for gm thm 200c transmission found in many 1976 to 1987 gm domestic vehicles. Gm chevrolet 4l60e 4l65e 1993on rebuild atsg tech manual. This manual was compiled with the professional technician in mind, therefore a basic. The general motors 4l60 also known as the thm700r4 has been with us now for over two decades and, along with the completely computer controlled 4l60e version, has quickly become one of the most widely used latemodel gm rear wheel drive transmissions. Here is where you need to start diagnosing why your 4l60e wont shift into overdrive. Full manual, performance 4l80e transmission, level 4. Then how does the 12 valve get into the 2nd position to allow. If reversed this could cause a no 1st gear situation and no shift into 4th gear. Man 1st figure 5 figure 4 compound planetary gearset the planetary gearset in the aode transmission is a ravigneaux type set consisting of forward and reverse sun gears, a pinion carrier, long and short pinions and an internal ring gear. Atsg gm 4l60e 4l80e transmission diagnostic code book 19912007 techtran manual. I can not remember the manual i had before it was not an atsg manual.
Atsg is a technical support service specifically for the automatic transmission industry. Simply download the manual to your smartphone, tablet or computer, view what you need on screen or print out selected pages or the entire book based on the situation. One day, i drove the truck and noticed it started to slip real bad in 3rd and 4th. Diagnosis, testing and lot of pictures gm thm 4l60e transmission found in 1993 and up trucks and vans, 1994 and up passenger cars. High to low most popular title manufacturer newest oldest availability. Atsg tech manual 4l60e 4l65e update handbook 1993on repair.